Casing Moulding 1-9/16"

This small casing moulding 1-9/16" measures 1.563" wide by .563" thickness. The profile is composed of a 1/4" wide half round circle on the taller edge, attached to a two tangent radius cyma reversa in the middle, with a small 3/32" radius half round bead attached to a 5/32" radiused edge on the thin side of the design. Browse our backout category for a suitable relief cut for this pattern, we have a few options to select from. You may have to change the backout search parameters by a quarter of an inch or so to find a more suitable size cutter to mill the bottom side of this detail.

Try one of our 125% concentration ultimate CBN (cubic boron nitride) grinding wheels, finish grinding at 3000 rpm with a twenty-degree back clearance angle will create a superior micro edge on all your high-speed steel profile knives. Read this article or watch the videos to help better understand how to align a borazon wheel to axial constant position on a Weinig R 960 profile grinder. During the machining process the knives will be capable of milling some of the finest quality architectural mouldings you have ever produced.

For knife quoting purposes use the calculator below, we have added only the important dimensions, just determine the profiles you need. A brief detailed explanation on how to use the calculator is located here.

Width = 1.563" / Depth of Cut = .538" (top knives) & .062" (bottom cutters).

Molding Knife Calculator

Moulding Size
(inches)

Depth of Cut
(inches)

Grade of Steel

V2+RW

V2+RW Rockwell Hardness about 58-62, Good Quality. Made for short runs, (1' - 1000') of high quality millwork. This steel is flash coated with a special hard chrome coating (.001") thick to help provide very long wear on the cutting edge. It will outlast any standard M-2 steel that's not coated. This steel is easy to grind with standard grinding wheels and borazon finish wheels. This steel is easy to joint on high speed machines.

To find out more about other different grades of knife steel please visit our summary page https://www.mr-moulding-knives.com/services/knives

chrome coated 72rc face, best seller, great tool life

Black Nitride

BLACK NITRIDE Rockwell Hardness about 70-72 (Surface Only), Premium Quality. Black Nitride (carbon nitride) steel offers longer run times than standard M2 or M3 high speed steel (1' - 2000'). Adding pure carbon to the top surface of the knife steel hardens the cutting edge about .010" to obtain about a 72 Rockwell. Steel is black oxide to reduce pitch build up and rust, this also gives the steel a uniform color due to the case hardening. Because the steel is case hardened and higher on the Rockwell scale this steel is more brittle than other non-case hardened steels. Excellent for stubborn hardwoods and softwoods, but not recommended for knotty woods or very large cuts over 1" depth of cut.

To find out more about other different grades of knife steel please visit our summary page https://www.mr-moulding-knives.com/services/knives

black nitride case hardened 72rc, medium size runs

Endurance

ENDURANCE Rockwell Hardness about 70-72 (Surface Only), Superior Quality. Endurance super run is the premium of all high speed knife steels. They start with V2 base, then apply P.V.D. (Physical Vapor Deposits) in an Ion sputtering magnetron chamber. These deposits consist of a five layer film of Aluminum, Chromium, Molybdenum, Nitride, and Titanium. This forms an extremely hard and heat resistant cutting edge twice as hard as C2 grade carbide. Because the coating is so thin, normal vitrified rough wheels and CBN finish wheels can be used on this product. Special care must be taken not to hone the face of the tool with anything but a block of wood. Tool life is increased up to 600 percent over normal high speed steel. Small amounts of MDF (500' or Less) can be run with this product.

To find out more about other different grades of knife steel please visit our summary page https://www.mr-moulding-knives.com/services/knives

chrome and diamond coated, longest tool life

Subtotal

$0.00

Custom Moulding Template

$35.00

Total
(Template & 2 Knives)

$0.00

Printable Fraction Decimal MM Chart

Back Print Purchase DXF

Note: If you’re experiencing trouble printing to Full Scale, Go to File, Print Preview. Change the “Shrink to Fit” option to 100%

To purchase a copy of this template ready dxf file for creating acrylic templates to produce knives please send $5.00 via PayPal.Me/MirrorReflections we will email you the dxf file shortly after payment is received.