6519 Handrail Moulding 2-5/8" - 8

This 6519 handrail moulding 2-5/8" - 8 measures 2.625" wide by 3.000" tall. The profile shape on the top portion resembles a mushroom that connects to a series of tangent radiuses which create a smooth area for fingers to fit into when gripping the railing, the remaining portion of the decorative pattern consists of a 13/32" radius arc attached to a chamfer that transitions the profile to a full width, the bottom of the railing is milled 1-3/4" wide by 3/16" deep to receive the balustrade or balusters. We also have a smaller version of this same profile, handrail 2.437" - 1 is available for your review and consideration.

This Cad generated Dxf file contains three skillfully drafted moulding template designs for creating moulding knives for this beautiful handrail pattern. All our innovative moulding profiles have a proven unbroken C.N.C. tool path expediting the template making and knife grinding process. Whether you own a Weinig, Wadkin, Leadermac, SCM, Diehl, or Kentwood moulder, our moulding designs will mill flawlessly on them all.

For knife quoting purposes click to open the calculator below, we have added only the important measurements, just enter the appropriate dimension in the boxes provided. A brief detailed explanation on how to use the calculator is located here. Need some assistance with the dimensions? Print a copy of our fraction - decimal - millimeter chart, place it on the molder to help operators save time and increase accuracy during machine setup.

Width = 2.625" / Depth of Cut = 1.000" (top knives) & .187" (bottom cutters.)

Thickness = 3.000" / Depth of Cut = .385" (right blades) & .385" (left cutters.)

Molding Knife Calculator

Moulding Size
(inches)

Depth of Cut
(inches)

Grade of Steel

V2+RW

V2+RW Rockwell Hardness about 58-62, Good Quality. Made for short runs, (1' - 1000') of high quality millwork. This steel is flash coated with a special hard chrome coating (.001") thick to help provide very long wear on the cutting edge. It will outlast any standard M-2 steel that's not coated. This steel is easy to grind with standard grinding wheels and borazon finish wheels. This steel is easy to joint on high speed machines.

To find out more about other different grades of knife steel please visit our summary page https://www.mr-moulding-knives.com/services/knives

chrome coated 72rc face, best seller, great tool life

Black Nitride

BLACK NITRIDE Rockwell Hardness about 70-72 (Surface Only), Premium Quality. Black Nitride (carbon nitride) steel offers longer run times than standard M2 or M3 high speed steel (1' - 2000'). Adding pure carbon to the top surface of the knife steel hardens the cutting edge about .010" to obtain about a 72 Rockwell. Steel is black oxide to reduce pitch build up and rust, this also gives the steel a uniform color due to the case hardening. Because the steel is case hardened and higher on the Rockwell scale this steel is more brittle than other non-case hardened steels. Excellent for stubborn hardwoods and softwoods, but not recommended for knotty woods or very large cuts over 1" depth of cut.

To find out more about other different grades of knife steel please visit our summary page https://www.mr-moulding-knives.com/services/knives

black nitride case hardened 72rc, medium size runs

Endurance

ENDURANCE Rockwell Hardness about 70-72 (Surface Only), Superior Quality. Endurance super run is the premium of all high speed knife steels. They start with V2 base, then apply P.V.D. (Physical Vapor Deposits) in an Ion sputtering magnetron chamber. These deposits consist of a five layer film of Aluminum, Chromium, Molybdenum, Nitride, and Titanium. This forms an extremely hard and heat resistant cutting edge twice as hard as C2 grade carbide. Because the coating is so thin, normal vitrified rough wheels and CBN finish wheels can be used on this product. Special care must be taken not to hone the face of the tool with anything but a block of wood. Tool life is increased up to 600 percent over normal high speed steel. Small amounts of MDF (500' or Less) can be run with this product.

To find out more about other different grades of knife steel please visit our summary page https://www.mr-moulding-knives.com/services/knives

chrome and diamond coated, longest tool life

Subtotal

$0.00

Custom Moulding Template

$35.00

Total
(Template & 2 Knives)

$0.00

Printable Fraction Decimal MM Chart

Back Print Purchase DXF

Note: If you’re experiencing trouble printing to Full Scale, Go to File, Print Preview. Change the “Shrink to Fit” option to 100%

To purchase a copy of this template ready dxf file for creating acrylic templates to produce knives please send $5.00 via PayPal.Me/MirrorReflections we will email you the dxf file shortly after payment is received.